Components
In 1994 Redfern commissioned a feasibility study of the Tulsequah
project to determine if mine re-opening was feasible and economical.
This study was overseen by Rescan Engineering Ltd. (now part of Hatch
Engineering) and incorporated several other firms with expertise in
key areas: Bruce Geotechnical for tailings and waste management design;
Sandwell Inc. for marine studies and access alternatives; an independent
engineering consulting firm, the Rock Group, for mine geotechnical
assessment, mine design and scheduling; Thurber Engineering Ltd. for
mine access road alternatives assessment and design. Consultants affiliated
with Rescan Environmental Services Ltd. also participated in studies
directed at waste management design.
The study team completed its work in November 1995. Aspects of
the original feasibility study were re-visited and updated in late
1996 and early 1997 in a feasibility update focusing principally
at modifications to the metallurgical flow-sheet and process, access
road updated design and costs, mining methods and mine scheduling
optimization, and attendant updates to all other project components
resulting from these modifications. The summary presented herein
describes the project details from the cumulative feasibility study
work and permitting process.
The 1997 Feasibility Study update concluded that the Tulsequah
project was feasible with positive economic results. The study estimated
a total pre-production capital cost of CAN$148 million for a 2466
tonne/day production rate with an operating cost of $58.61/tonne
of ore. In 1997 the study used long-term metal prices of $0.95/lb
of copper, $0.57/lb of zinc, $0.28/lb lead, $385/oz gold and $5.00/oz
for silver, all in $US at an exchange rate of CAN$1.00 = US$0.735.
On a 100% project equity basis this was forecast to generate a pre-tax
internal rate of return on investment (IRR) of 20.44%.
At present Redfern is commencing a new Feasibility assessment
of the project utilizing the resource model estimated by AMEC
Americas Ltd. in February 2005. The new resource estimate, completed
to the standards of National Instrument 43-101 establishes a higher
confidence resource. The Feasibility Study update is proceeding
first with an assessment of the appropriate mine plan and production
schedule. This will be followed by a complete update of the past
Feasibility work to allow for current costs and revenue projections
in the context of an updated economic model for the deposit. Results
will be released once the work is completed. As much of the elements
of the project will not be significantly modified the discussion
below, related to the 1995 and 1997 engineering work, provides a
useful description of the project.
Project description and results
Access
Presently the only access to the mine site is by air. Shallow-draft
boat access is available to the confluence of the Tulsequah and
Taku Rivers, however the Tulsequah river is not easily navigated
due to high and variable flows and debris hazards.

As part of the Feasibility Study, Redfern reviewed a number of
potential access options for the project. These included:
- road access to the Taku river connecting with seasonal shallow
draft barging from a constructed barge landing;
- road construction to potential deep water sites on the lower
Taku river;
- slurry pipeline and road combinations to the lower Taku river
and;
- road access to connect with the public highway system near
Atlin.
None of the marine options were found to be feasible. Hydrographic
assessments determined that the Taku river broadens to extremely shallow
water in its lower reach before the Taku glacier. Channel locations
within this area vary and would require more or less continuous dredging
during the shipping season to maintain an open channel. The conditions
in the lower river were demonstrated to have changed drastically from
the mid-1950s with the mouth of the Taku river having advanced approximately
8 kilometres towards the ocean. The period available to shallow draft
barging was predicted to vary dramatically from year to year, ranging
from less than 3 months to as much as 6 months. For similar reasons
the slurry pipeline was found to be infeasible due to high costs and
the fact that the potential terminus upstream of the Taku glacier
(a major obstacle) was still within the shallow water regime of the
Taku river. Analysis of these options produced uneconomic results
for the project.
The only feasible access option proved to be construction of an
all-weather single lane road connecting the project site with public
roads serving the community of Atlin. The planned road route includes
upgrading of 45 kilometres of existing roads and construction of
117 kilometres of new road for a total length of 162 kilometres.
Once road access was established as the only feasible alternative,
several different route options were considered. The selected route
provided the best combination of suitable stable terrain, natural
hazard risk management (avalanches, floods etc), maximized avoidance
of sensitive wildlife habitat and appropriate design for fish habitat
at stream crossings. This route avoids the highest value habitat
in the Taku river valley by utilizing the valleys of Shazah creek
and Nakonake river to the Sloko river. From the Sloko crossing,
the route climbs to traverse a northeast to northwest arc in the
broad highlands south of Atlin, crossing the O' Donnel River and
follows existing roads in the Wilson and Spruce creek valleys to
connect with highway 7 immediately north of Atlin.
The road is designed as a restricted radio-controlled corridor providing
supplies for the mine and shipment of concentrates. The expected utilization
averages 12 truckloads per day. The road would not be permitted for
general public use and access restriction would be enforced via a
24/7 manned gate at the O’Donnel river crossing. The road access
is predicated on all-season usage with up to 30 days downtime annually
for maintenance, snow clearance and storm conditions and incorporating
reduced loading during the spring thaw period (6 weeks).
After receipt of the Project Approval Certificate in 1998 Redfern
completed further studies and refinements to the road engineering
design as part of the Special Use Permit (SUP) application and review.
The SUP was issued in 1999. Only final construction approval was pending
at the time of the negative court decision in 2000.
Reserves
The 1995 Feasibility Study and the 1997 Feasibility Update utilized
the verified geological resource estimates and further considerations
of proposed
mining
methods,
processing, infrastructure requirements and other material factors
in deriving a ‘mineable reserve’ in conformity with
National Policy 2A and the CIM 1996 Bulletin. This "mineable
reserve" corresponds to a proven and probable reserve as
defined by NI 43-101 with the exception of the inclusion in
it of a portion
of the inferred resource. Classification of the "mineable
reserve"
into proven and probable was not done, although a portion of this
material should be classified as proven. A $45.00 NSR cut-off
grade
and a 4-meter minimum mining width were used for this estimate.
The "Cominco reserve" was also reduced to 435,163 tonnes
to reflect the uncertainty surrounding recovery of reserves above
the 120 Level (i.e. in the vicinity of the old stopes and workings).
It is anticipated that future work at the Tulsequah Project will
incorporate new resource
and reserve estimates in conformity with the current NI 43-101
standards.
Metallurgy and Process
The Tulsequah mineralization consists of massive to semi-massive
concentrations of sulphides consisting of, in order of abundance,
pyrite, sphalerite, chalcopyrite (± tennantite/tetrahedrite)
and galena. Native gold is also present. Metallurgical
testing has proceeded on various sample batches of drill core comprising
representative composites of the projected run-of-mine ore feed
to a conventional mill and processing circuit. Variations of this
feed representing high and low-lead abundance were also conducted
as well as a larger scale test on fresh bulk samples obtained directly
from the H lens exposed in the 5200 level underground workings.
Picture Below: Coarse visible gold in drill core

Results from the metallurgical work were also compared with
the experience obtained during the earlier mine production at the
Tulsequah Mine from production records and reports. This work has
generated a proposed flow sheet for the project using conventional
grinding and flotation processes for a sequential separation of
five concentrates:
- Crushing and grinding followed by jig and centrifugal separation
of a gold-rich gravity concentrate
- Copper-lead “bulk” flotation followed by separate
stages of copper and lead separation to produce separate copper
and lead concentrates
- Zinc flotation and production of zinc concentrate
- Pyrite flotation for environmental segregation and disposal
of pyrite concentrates.

The Tulsequah sulphide lenses are fine to medium grained and provide
good separation characteristics and recoveries. The metallurgical
process has been developed in a very conservative manner and has
been verified by independent testwork conducted by a major mining
and metals company. Overall grades and recoveries of pay metals
are projected as follows:

Mine Plan
The mine plan envisaged three main phases of mine development.
Access and development will primarily take place in the non-acid-generating
rocks of the hanging wall through a spiral decline ramp with development
of a connecting internal winze (shaft) to commence in year 1 of
operations. On shaft completion the main crushing plant will be
established at the base of the mine. Crushed ore will be conveyed
to an underground primary grinding mill excavated within the massive
competent gabbro sill unit on the 5200 level (60m level). The
ground
ore will be slurry pumped to the flotation plant and processing
facilities located on surface.

It is proposed to use sublevel retreat longhole mining methods
on 30m sublevels with delayed paste backfill for ground control
and storage of potential acid-generating mine waste products. For
all mine stope backfill at or below the 0m level, pyrite concentrates
and PAG (potential acid-generating) waste rock will be added to
seal these components below the levels of mine flooding on ultimate
mine closure. PAG rock encountered during mining development will
be temporarily stored in the temporary PAG waste storage site on
surface before being returned to backfill stopes.
Waste management
Solid waste produced by the mine will consist of development waste
rock, both potentially acid-generating (PAG) and non-PAG, as well
as pyrite concentrate and sulphide-reduced tailings. Separate storage
sites will be located on surface for these products, which will
be differentiated on an ongoing basis during mining development
and operations.
PAG rocks and any temporary ore stockpiles will be placed in the
temporary PAG waste site which will be lined and have drainage collection
and treatment installations. PAG rocks will be returned to the underground
stopes as they are mined and backfilled. All PAG waste will be returned
to the mine prior to final mine flooding so as to eliminate potential
sources of acid generation. Non-PAG waste rock will be stored separately
for ultimate re-contouring and re-vegetation at permanent mine closure.
Pyrite concentrates will be stored in a separate lined facility
pending reclamation and incorporation in the mine backfill below
the 0m level. The backfill plant will use tailings material, cement,
PAG rocks and pyrite concentrate for these locations. For areas
above the 0m level, particularly for the old mine workings and stopes
which are a current source of acid mine drainage, a separate backfill
program will be conducted using only low-sulphide tailings and cement
to seal the old stopes and any residual ore or PAG rocks. It is
anticipated that this will, over several years, result in a dramatic
reduction in acid generation from the historic workings and potentially
eliminate any need for post-closure collection and treatment programs
for mine drainage.
The main tailings impoundment will be the depository for all low-sulphur
tailings in excess of that required for backfill use. It is expected
that approximately 50% of the mine tailings production will be returned
to the underground mine in the form of backfill. The remaining 50%
will be stored in a ring-dyke tailings impoundment located approximately
4 kilometres north of the mine at a site which is protected from
natural hazards. The low-sulphur tailings will be very close to
acid-neutral but to ensure their neutral state, locally-quarried
limestone will be crushed, ground and mixed in slurry form at 3%
by weight with the tailings. This will ensure that the tailings
will not be acid-generating or a source of metals contamination.
Since the tailings will not be potentially acid generating, there
is no requirement to keep them submerged. On mine closure, they
will be drained, contoured and re-vegetated for permanent reclamation.
Environmental protection measures
In consideration of Redfern’s commitment to construct and
operate the Tulsequah project to the highest standards, and in keeping
with the high-quality environment surrounding the Tulsequah Mine,
the project has gone to great lengths to exceed requirements and
protect the natural environment.
Some of these measures are listed below:
Mine site:
- A pyrite flotation circuit will be incorporated into the flotation
plant which will recover 99% of pyrite. The low-sulphide tailings
will be further neutralized with limestone addition prior to disposal
in the impoundment, thereby ensuring a neutral tailing.
- The mined stopes below the 0m level will be filled with a paste
backfill which will include the pyrite concentrate. This will
minimize potential oxidation of mined stopes and accompanying
acid generation.
- The old stopes from the 1950s will be filled with paste backfill
made from desulphurized tails. This will ensure that potential
acid rock drainage is minimized and also ensure proper closure.
- The existing acid generating waste dumps from the historic
operations will be returned underground below the water table
to prevent further acid rock drainage.
- The proposed mine plan will ensure minimal development in potential
acid generating rock. All development rock will be closely monitored
and potential acid generating rock will be returned underground.
- A contingency pump-back well system will be installed downstream
of the tailings pond and monitored for metals in seepage. Pump-back
systems will be activated if seepage concentration is detected
above desired thresholds.
- All mine and process waters will be collected and recycled
or processed through a treatment plant to remove acidity and metals
prior to discharge to the environment.
Access road
- The road will be operated as a restricted access non-public
road to minimize potential impacts to wildlife and fish resources.
- All mine staff will be required to adhere to a no-fishing and
no-hunting policy while on the project site or road. A firearm
prohibition will be in effect.
- No recreational use of the road by mine employees or contractors
will be allowed.
- A manned gate will be installed to control traffic on the road.
Mine traffic will report any unauthorized use to enforcement agencies.
- On mine closure the access road will be deactivated and reclaimed
unless access management control and protection is assumed by
another entity through government approval.
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